iCrusher is the truly reliable blockage detection and level control solution for any type of industrial crusher. The high reliability and availability of the underlying indurad sensor technology make iCrusher the perfect base for improving the entire crushing process.

This technology has been proven to boost the performance of any brand and model of crusher.

1

increase productivity

increase the crusher productivity to nameplate capacity

2

cost reduction

reduce cost per ton to be crushed

EFFICIENT MATERIAL PROCESSING

Maintaining a Choke Feed in Secondary and Tertiary Crushers is crucial for good performance. This ensures most efficient processing of material by maximizing inter-particle crushing, that is: rock-on-rock compression, which improves particle size distribution, reduces liner wear and ring bounce and maximizes throughput and energy efficiency. indurad provides a reliable level measurement to enable crusher feed control.

With iCrusher a correct choke feed is always guaranteed.

iCrusher improves the productivity of secondary and tertiary crushers.

iCRUSHER ELIMINATES THE VARIABILITY IN THE MEASUREMENT SO THAT YOU CAN INCREASE THROUGHPUT WITHOUT OVERLOADING THE CRUSHER

1D SCAN

achieve choke feed with reliable

crusher bowl measurement

1D Level Sensor measures the material height in the crusher
bowl at high speed, to indicate the instantaneous material level

increase Operating Time

reduce unscheduled downtime by reduced wear

increase Productivity

increase crusher filling, to maintain choke feed

1D Level sensor

PROVEN IN PRACTICE

Business Case Calculations

FROM 540TPH TO 870TPH

“We have finally achieved sustained full choke feed on tertiary crusher. The hopper feed level is now being controlled by the iLDR level sensor and belt feeder logic.
Tonnage rate is estimated to be around 800 tph, up from 540 tph.

 

There is some minor fine tuning still remaining which will be completed over the coming weeks to improve the crusher hopper balance and bring tonnage up to OEM nameplate of 870 tph.

 

Many thanks to all who helped to get to this milestone. Please pass on my thanks to those in your teams who have assisted.

Now it’s time to transfer the learnings across to the remaining tertiary crushers.”

 

(Site realiability engineer)

 

P.S.: In the mean time we have reached nameplate capacity

GET IN CONTACT

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