iCrusher serves as the highly dependable solution for blockage detection and filling level controlin all types of industrial crushers. The indurad sensor technology’s remarkable reliability and availability make iCrusher the ideal foundation for enhancing the overall crushing process. 

This technology has been extensively demonstrated to enhance the performance of crushers across various brands and models. 

1

33% increase productivity

increase the crusher productivity to nameplate capacity

2

15% cost reduction

reduce cost per ton crushed

SCAN TYPES

indurad employs 2D and 3D scanning radar to monitor primary crushers

iCrusher-scan-types

iCRUSHER KEY BENEFITS FOR PRIMARY CRUSHERS

increase Productivity by up to 21 %

Control feed rate to keep crushers running smoothly

increase Crusher Availability by up to 29 %

Detect blockages and monitor material profiles

measurement Error less than 1 %

Trend analysis of dump pocket volume and feed rate

reduce OPEX by up to 33 %

Manage wear and damage to the crusher & the apron feeder

RADAR SENSORS

truck presence detection and truck dump

2D TRUCK SCAN

truck presence and truck dump detection

Based on Indurad’s 2D radar sensors, the presence and position of the truck is detected. This is an important basis for further automatic or autonomous crusher control.

detects truck presence and position

allows automation and safety interlock

truck dump detection

base for atuomation and blockage analysis logic

2D & 3D DUMP POCKET

blockage detection based on material flow

The solution detects an unusual decrease of the material flow in the different segment and on this basis to recognize with a high accuracy the blockages already in the origin. 

indurad uses a AI softwaretools to learn and distinguish between several material flow modes successfully. 

volume flow

measures volume flow through the crusher

surface geometrics and blockage

measures material behaviour and crushing speed

crusher feed control and blockage scanning
filling level

1D | 2D | 3D MONITORING

make best use of buffer & avoid feeder wear

1D ore pass monitoring, 2D vault feeder control, 3D buildup scan 

Feeder load profile control

Avoid low levels to extend the apron feeder life by >5%

Volume and level control

Maximize live buffer with 3D in Vaults and 1D in ore pass

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