iStockyard is truly the best solution on the market for accurate and live 3D inventory control of all types of stockyards, adding value to a wide range of bulk material handling processes. From simple 3D material profile scanning to advanced features such as dead bulk detection, reclaim feeder control, unique material quality control and more, iStockyard is a simple and reliable step-by-step implementation solution.
The underlying robust and precise indurad radar technology makes iStockyard the reliable data source for material handling optimization/automation in any stockyard.
iStockyard is typically integrated with the indurad iReclaimer or iStacker solution, allowing the utilization of the existing radar scanners on the material handling machines to construct the virtual sitemap. As the equipment moves, a dynamic 3D image is continuously generated andupdated, providing real-time information.
The core of the iStockyard solution consists of components meticulously designed and made in Germany, catering specifically to the needs of the mining and bulk materials handling industries. Emphasizing durability and longevity as primary development principles, these components have been delivering reliable solutions to numerous customers since 2009 and remain in use today.
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iStockyard provides a comprehensive 3D representation of the stockpile, utilizing radar data for accurate visualization. This data can be seamlessly integrated into PLC and SCADA systems.
Moreover, the HMI empowers users with the ability to define customized areas (e.g., drawpoints, material qualities, etc.) and access crucial details like volumes, maximum and minimum fill levels, and other relevant information within these defined regions. The userfriendly interface enhances control and precision in managing the stockyard.
webGL based, easy accessible + SCADA + PLC
material specific area definition, draw point automation
2D bird-eyes-view as alternative
voxel size based on detected height changes (typical 30x30x30cm)
tracking creation time and date of each voxel
This software feature details the 3D model into a voxel model, closing the gap from pure pile surface scanning to true material storage visualisation and management.
By combining these capabilities, the software provides accurate insights into the precise locations of specific materials within the stockpile, enabling operators to make well informed decisions during operations.
1D Level Sensor measures the material height in the crusher bowl at high speed, to indicate the current filling
material parameters for each voxel (from client or online analyzer)
on detailed or average level
Based on the other modules, this software add-on allows to calculate the quality of the material on the feeders.
Utilizing the 3D model and the advanced 4D Voxel software, it effectively replicates thematerial flow process within the pile.
In the end, this feature provides valuable insights into the specific material qualities available to each feeder, serving as a crucial basis for precise material blending. With this model in place, blending can be anticipated and fine-tuned to achieve optimal results.
material quality informaton on the drawpoints
material blending to the point
by Jason West - Griffith University, Brisbane, Australia
“…using inputs aligned with current costs and associated thresholds in the Hunter Valley supply chain in Australia suggests that the optimal stocklevels at both the mine and the port are significantly lower than the stock levels generally applied by mine and logictics managers.
A mine with an annual production of around 10Mt typically stockpiles over 1M at the mine and 400kt at the port, while the model suggests that these levels should be around 280kt at the mine and 240kt at the port.
At a coal price of US$100 per tone this difference translates into an annualized cost saving of US$88m.“
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To improve port operations, EECV Rotterdam is using a combination of Indurad solutions.
Learn how the customer uses the solutions for individual benefits and how they are combined for a quantum leap in bulk terminal operations.
Steel plant Stockyard Homogenization
indurad has provided Posco Pohang in Korea with both a 3D Stockpile scanning, Stacker Automation and 4D Quality and blending model.
Automatic Block Cutting on Crawler Bucket Wheel Excavator: A multifunctional solution for the world’s largest bucket wheel excavator (240.000m³/day).
The indurad solution provides collision avoidance data and detects any object on either side of the bucket wheel.
At the same time, the system provides cutting depth control and thus increase the productivity of the machine.
indurad proved in a benchmarking field test – comparing indurad radar sensors against a leading industrial laser scanner – that, the standard deviation between radar and laser was only 0.03m, respectively. RWE considers the accuracy of indurad’s radars equal to that of laser sensors. RWE choose to install indurad because of the significantly higher availability offered by radar’s reliable performance under adverse conditions.
Successful implementation of a completely autonomous Stacker at ArcelorMittal in Quebec, Canada.
INDURAD has delivered a complete yard automation project in at Vale’s main export terminal in Vitoria, Brazil including:
At Assmang Iron Ore, South Africa indurad has delivered a complete Stacker/Reclaimer 3D stockpile solution with 4D quality tracking.
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