iReclaimer supports machine operators by providing additional sensory data. The Cutting Assistance features offer valuable assistance in daily reclaiming operations and pave the way for complete machine automation. For remote control, the radar sensors act as trustworthy eyes, ensuring continuous monitoring in all conditions, 24/7. indurad has already implemented several fully automated stockpile management and machine solutions in both Brazil and the Middle East.
We guarantee superior reclaiming performance over both manual operations and any existing automation solutions you currently utilize.
- Predictive scanning ahead of time
- Active instead of re-active regulation
- Removal of cosine effect
- Unobstructed scan from next to bucket wheel
- Measures in front of, and behind the bucket wheel
- Radar sensors are not affected by environmental influences like dust, rain, fog or snow
- No housekeeping required
Sustaining a stable high reclaiming rate is more intricate than it seems with large reclaiming machines. Being overly cautious will lead to significant performance losses, while excessive force may cause wear, interruptions, or breakdowns. To address this, the iReclaimer cutting assistant predicts the reclaiming rate and minimizes air-digging, thus maximizing the machine’s optimal rate over an extended period.
iReclaimer optimizes the manual and automatic reclaiming process.
The orange bars represent data collected with the indurad system activated, while the blue bars represent data collected with the indurad system deactivated.
The solution predicts the overlap between the bucket wheel and pile 2-3 seconds in advance (based on slew speed), enabling prompt adjustments to increase performance or reduce speed to prevent spillage or overload trips.
Act instead of react to changing pile conditions
Reduce wear and prevent overload trips, especially after pile collapse
Prevent material spillage by overloading your conveying route
cutting height
Bench height measures the height of the material relative to the bucket wheel
detect end of cut
react to reclaimable end of layer
2D scanning sensors measure distance from bucket wheel to material in horizontal or radial zones
Positive feedback defines distance to material
Negative feedback defines overlap between bucket wheel and pile
feedback in cartesian or polar coordinates allow for easy implementation
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To improve port operations, EECV Rotterdam is using a combination of Indurad solutions.
Learn how the customer uses the solutions for individual benefits and how they are combined for a quantum leap in bulk terminal operations.
Automatic Block Cutting on Crawler Bucket Wheel Excavator: A multifunctional solution for the world’s largest bucket wheel excavator (240.000m³/day).
The indurad solution provides collision avoidance data and detects any object on either side of the bucket wheel.
At the same time, the system provides cutting depth control and thus increase the productivity of the machine.
indurad proved in a benchmarking field test – comparing indurad radar sensors against a leading industrial laser scanner – that, the standard deviation between radar and laser was only 0.03m, respectively. RWE considers the accuracy of indurad’s radars equal to that of laser sensors. RWE choose to install indurad because of the significantly higher availability offered by radar’s reliable performance under adverse conditions.
INDURAD has delivered a complete yard automation project in at Vale’s main export terminal in Vitoria, Brazil including:
of Reclaimers and Loadout Station
indurad successfully delivered a customised turnkey project consisting of a Reclaimer & Loadout facility where the complete scoping, design, installation, control system integration, training and performance acceptance formed part of the scope. INDURAD delivered on the following requirements from the client:
At Assmang Iron Ore, South Africa indurad has delivered a complete Stacker/Reclaimer 3D stockpile solution with 4D quality tracking.
INDURAD has achieved full automation of the stacker/reclaimer L3 and conveyor belts for a 24/7 operation, with the following integration solutions:
· iReclaimer – Cutting Assistance
· iStacker – Stacking Assistance
· iStockpile – Stockpile Management
· iBelt
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